FEATURES OF MRT's AIR CELL (FLEXIBLE SEPARATOR)

Its technology seasoned with experience: The product design and construction of Air Cell is based on thorough analysis of the stringent and diverse environments in which they have to perform. Their constitution takes into account the various factors that affect the performance over long periods of operation. The Air Cell we manufacture incorporates the latest coating technology. Some of the most important features that make MRT's Air Cell exclusive are:

The Polyamide Substrate:
The textile reinforced supporting fabric is made from high tenacity Nylon yarns and designed specifically for flexible Separators. The fabric has high tear & tensile strength, high flexibility & fatigue resistance and superior dimensional stability.

The Polymer Technology:
MRT's Air Cells are manufactured by using combination of various Elastomers. The inside of the fabric is coated with combination of Olive Green-Hypalon (CSM) & Black-Polychloroprene (CR) for imparting better ozone resistance. Whereas the outer side is coated with Black- Acrylonitrile Butadiene Rubber (NBR) for providing better oil resistance. The compounds are carefully formulated to accommodate critical technical parameters such as:

• High bonding strength between rubber to fabric
• Improved temperature and ozone resistance
• Good swell and chemical resistance to transformer oil
• Crack and Weathering resistance

The Superlative Coating Technology:
Unlike other manufacturers we have our own fully integrated and most sophisticated manufacturing facility to produce rubber coated fabrics, which are press cured under automatically controlled time, pressure and temperature. This distinctively offers advantages such as:

• Hot vulcanized seams to ensure no leakage at all times
• Guaranteed mechanical strength to fixation of lugs
• Smooth Glossy Surface free of pin-holes and dents
• Controlled callipered thickness under tolerance of + 0.05mm
• Giving dimensional stability

In-house manufacturing of all the accessories:
Unlike other Air Cell manufacturers, all the accessories such as Flange, Sealing Tape, Rubber Strip, Diaphragm and Adhesives are made in-house under our quality control.

The Quality Ring:
World class quality and the well-evolved rubber technology at our command is underscored by an ISO 9001:2000 Certification covering all major criteria i.e. Design, Development and Production. This reassures our clientele a consistent quality and on-time deliveries.

Dimensions:
The dimensions of the separator are based on the construction size of the oil conservator which are generally cylindrical in shape. Some of the most used dimensions of Air Cell are tabulated for ready reference. Other dimensions can be manufactured as per requirement.